Case Study: Reducing Plasma Cutter Maintenance with Clean, Dry Air
⚡ Problem
An industrial distributor of welding and plasma cutting equipment serving the manufacturing sector noticed a recurring issue among their customers:
Rising maintenance costs and frequent breakdowns of plasma cutting machines.
The root cause was poor compressed air quality — moisture and contaminants were damaging the torch and consumables, leading to expensive repairs and production downtime.
💡 Solution
Super-Dry recommended implementing a 3-stage air treatment system at the point of use:
- FSD-45-W Water Separator – removes bulk liquid water
- SAF-45-X Filter – captures oil aerosols and fine particulates
- D1 Desiccant Air Dryer – ensures a consistent supply of ultra-dry air
Installed directly beside the plasma cutter, this compact system guarantees the air feeding the plasma machine remains clean, dry, and contaminant-free.
⚙️ Results
After installation, the distributor’s customers reported:
- Significant reduction in maintenance costs
- Extended lifespan of plasma consumables
- Less downtime and consistent cutting performance
By improving air quality, the distributor was able to offer their clients a high-value solution that set them apart from competitors.
🔩 Products Used
Super-Dry FSD-45-W Water Separator
Removes bulk water droplets from compressed air.
Super-Dry SAF-45-X Filter
Captures fine oil and particulate contaminants.
Super-Dry D1 Desiccant Air Dryer
Delivers ultra-dry air for clean, consistent plasma cutting results.
🧱 Client Profile
An established industrial distributor specializing in welding and plasma cutting systems, serving manufacturing clients across North America. Dedicated to helping customers improve process reliability and equipment longevity.
www.greatwesternsaw.com